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Caribbeans

(1,218 posts)
Wed Jul 23, 2025, 07:22 PM Jul 23

"This Kills Big Oil in One Stroke": Record-Breaking Solar Tech Slashes Hydrogen Costs by 70% and Sparks Energy Industry


Illustration of a novel solar-to-hydrogen conversion method using precursor seed layer engineering, generated by artificial intelligence.

“This Kills Big Oil in One Stroke”: Record-Breaking Solar Tech Slashes Hydrogen Costs by 70% and Sparks Energy Industry Uproar

Energy-Reporters.com | Eirwen Williams | July 23, 2025

In a groundbreaking development in renewable energy, researchers from China have pioneered an innovative method to maximize solar-to-hydrogen conversion efficiency, particularly in copper zinc tin sulfide (CZTS) photocathodes. This remarkable advancement not only enhances the performance of CZTS, a promising material for photocathodes, but also holds the potential to significantly reduce the cost of producing hydrogen—a clean and sustainable energy source. By employing a novel technique known as precursor seed layer engineering (PSLE), scientists have broken past existing limitations to achieve unprecedented efficiency levels. This innovation could very well transform the future of clean energy, reducing global reliance on fossil fuels.

Revolutionary Precursor Seed Layer Engineering

The advent of precursor seed layer engineering marks a turning point in the optimization of light-absorbing films. This technique was applied to develop Cu2ZnSnS4 (CZTS) films through a solution-processed spin-coating method. The key lies in its ability to significantly enhance crystal growth, thus mitigating detrimental defects that previously plagued CZTS devices. By focusing on defect optimization and charge carrier dynamics, PSLE enables the creation of highly efficient CZTS/CdS/TiO2/Pt thin-film photocathodes. Such advancements could potentially lead to breaking past the 9% efficiency barrier typical of conventional devices, opening new avenues for solar-to-hydrogen conversion.

Moreover, the PSLE method achieves a stunning efficiency of 9.91% in half-cell solar-to-hydrogen (HC-STH) conversion, surpassing previous benchmarks. It also allows for the first unbiased CZTS-BiVO4 tandem cell to reach 2.20% STH in natural seawater. This significant leap forward is attributed to the reduction of bulk Cu_Zn antisites and interface traps that previously hampered charge carrier mobility. As such, PSLE stands as a beacon of hope in the pursuit of efficient and sustainable hydrogen energy.

PSLE-Controlled Nucleation: A Game Changer

PSLE-controlled nucleation has been heralded as a revolutionary approach, creating dense and vertically aligned grains while drastically reducing defect density. Researchers from Shenzhen University have reported a decrease in defect density to 9.88 × 1015 cm-3 and an increase in minority-carrier lifetime to 4.40 ns. These improvements drive photocurrent to an unprecedented 29.44 mA cm-2 at 0 V vs RHE, coming remarkably close to the theoretical limit. This achievement underscores the potential of PSLE in advancing sustainable energy solutions...more
https://www.energy-reporters.com/environment/this-kills-big-oil-in-one-stroke-record-breaking-solar-tech-slashes-hydrogen-costs-by-70-and-sparks-energy-industry-uproar/

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Response to Caribbeans (Original post)

pbmus

(12,828 posts)
3. It ain't green....
Wed Jul 23, 2025, 07:44 PM
Jul 23

Hydrogen has potential as an energy source but faces significant hurdles. It’s not a primary energy source like oil or coal; it’s an energy carrier, meaning it must be produced using other energy sources, like natural gas, nuclear, or renewables. This process—often via electrolysis or steam reforming—can be energy-intensive and costly. Green hydrogen, made using renewable energy, is the cleanest option but currently accounts for less than 1% of global hydrogen production due to high costs and limited infrastructure. Most hydrogen today (over 90%) is "grey," made from fossil fuels, which generates significant CO2 emissions—about 10 tons of CO2 per ton of hydrogen.

As a fuel, hydrogen is versatile: it can power fuel cells for vehicles, generate electricity, or heat buildings. Its energy density is high (120 MJ/kg vs. gasoline’s ~44 MJ/kg), and it produces only water when burned or used in fuel cells, making it appealing for decarbonizing sectors like heavy industry and aviation. However, storage and transport are challenging. Hydrogen has low density, requiring compression or liquefaction, which eats up 10-30% of its energy content. It also embrittles metals, necessitating specialized pipelines, and leaks can pose safety risks due to its flammability.

Infrastructure is another bottleneck. Building a hydrogen economy requires massive investment—estimates suggest $600 billion by 2050 for global supply chains. Current production is ~90 million tons annually, mostly for industrial uses like ammonia production, but scaling up for energy applications would need a 5-10x increase. Some countries, like Japan and Germany, are betting big on hydrogen, with projects like Japan’s $3 billion hydrogen import plan. But costs remain high: green hydrogen is $3-6/kg, compared to $1-2/kg for grey hydrogen and far pricier than natural gas.

On the flip side, renewables like solar and wind are cheaper and more mature for electricity generation, and batteries dominate for light vehicles. Hydrogen’s edge is in hard-to-electrify sectors—think steel production or long-haul shipping—where batteries fall short. Pilot projects, like hydrogen-powered trains in Germany or steel plants in Sweden, show promise, but scaling globally is a decades-long challenge.

Viability depends on context. If renewable energy costs keep dropping and carbon pricing ramps up, green hydrogen could compete by 2030-2040. But without policy support, cheap renewables, and tech breakthroughs in storage and transport, it’s a tough sell against established alternatives. Posts on X reflect this split: optimists see it as a climate game-changer, while skeptics point to inefficiencies and hype. Both have points, but the truth lies in execution—hydrogen’s not a silver bullet, but it’s a piece of the puzzle.

erronis

(20,758 posts)
10. I don't understand "potential as an energy source". Where can we find raw hydrogen to use as a source?
Wed Jul 23, 2025, 08:36 PM
Jul 23

I know of places that have tons of the stuff such as our sun and zillions of other stars, but I don't think we can pump it out of the ground or extract it from farts, etc. It doesn't like being unbound to other elements and the process of breaking these bonds is mighty expensive.

But thanks for your enlightening piece!

Bluetus

(1,342 posts)
14. That is what makes it a viable energy source
Wed Jul 23, 2025, 09:35 PM
Jul 23

"It doesn't like being unbound to other elements". Exactly. when you have unbound hydrogen, that has a lot of potential energy, released when bonding with something like Oxygen, resulting in water vapor.

Yes, it takes energy to separate it. The point of this article is that the new invention lowers the cost of separating and storing the H2.

One notices that there are practically no innovations in new energy coming from the US.

erronis

(20,758 posts)
15. If this marketing piece had said that "We've found a more efficient way to produce hydrogen..."
Wed Jul 23, 2025, 09:42 PM
Jul 23

then that would be honest (if true.) And the facts could be tested against many other methods of doing the same.

As you and others are saying, it is a source of "potential energy", otherwise known as a fuel that can be stored and used for future needs.

Of course, marketeers are not engineers. And none of them are the venture capitalists driving this drivel.

Bluetus

(1,342 posts)
19. I am not defending the marketing hype
Thu Jul 24, 2025, 11:27 AM
Thursday

But that is everywhere. When was the last government action against any company for false advertising? (Well, California is going after Tesla for their FSD claims which are as false as can be.)

Petroleum is stored potential energy, just like hydrogen. It is just that coal and oil were stored for millions of years. The energy source was nuclear (radiating from the sun and captured by plants that were reduced to hydrocarbons.)

FirstLight

(15,559 posts)
2. Awesome
Wed Jul 23, 2025, 07:41 PM
Jul 23

I don't pretend to understand the science.

But I also recently saw some news article that we have basically tipped to having green energy being cheaper now than oil or coal or any fossil fuels. I think we might actually be able to pull this thing out of our asses. Wouldn't that be awesome?

Everyday I am seeing inventions and innovations around the planet from European countries to different places in South America and Africa coming up with new ways of pulling water out of the air, etc
Regardless of how fucked up things are in our country, I have faith in humanity LOL

hatrack

(63,128 posts)
6. Yes, I was amazed by the sudden collapse of Chevron, Exxon and Shell on the stock market today . . .
Wed Jul 23, 2025, 08:13 PM
Jul 23

Cirsium

(2,758 posts)
8. Corporate propaganda
Wed Jul 23, 2025, 08:19 PM
Jul 23

This is corporate propaganda disguised as an article.

High-Performing and Flexible Advertising Formats

We offer a variety of advertising options to fit your needs and objectives:

Sponsored articles: Share your message with compelling, editorial-style features crafted to engage our readers and build credibility.

https://www.energy-reporters.com/advertise/

c-rational

(3,079 posts)
17. Yes it is Cirsium. I also believe our goose is cooked and there is no coming back baring a miracle.
Wed Jul 23, 2025, 09:52 PM
Jul 23

For me connecting the dots included why annex Canada, acquire Greenland, steal the Panama Canal? These actions imo indicate the weather projections (from the military/now no longe published) point to Climate Catastrophe. It is no longer try to prevent, but who gets to survive.

OKIsItJustMe

(21,508 posts)
12. 9.91% efficiency
Wed Jul 23, 2025, 08:54 PM
Jul 23

I gotta say, I’m not all that impressed.

Solhyd does better than that, and “… contains low cost, abundant materials and the use of precious metals is excluded."
https://solhyd.eu/en/


It requires no water supply, no external wiring (although if you want to apply an external source for 24 hour hydrogen production, you can do that.)

erronis

(20,758 posts)
16. You have to love the gratuitous inclusion of "AI" into this marketing brochure:
Wed Jul 23, 2025, 09:48 PM
Jul 23
Illustration of a novel solar-to-hydrogen conversion method using precursor seed layer engineering, generated by artificial intelligence.


I'll bet there was a human graphics artist behind that cute picture. No AI needed. And if we're going to need AI such as the current field of energy hogs, any possible savings will go up in smoke (or CO2 or H2O or ...)
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